100% Polyester 3D Air Mesh Fabric Warp Knitted, Anti-Static and Fluorescent - for Mattress, Automotive and Garment Use

1. Product Overview

Our DF1503 3D air mesh fabric is a 100% polyester warp-knitted spacer fabric produced with an anti-static treatment and fluorescent coloration. Two mesh surfaces are joined by resilient spacer yarns, creating an open three-dimensional structure that keeps air moving through the fabric while giving it cushioning and shape retention.

The article is supplied across a 240 to 600 GSM weight range in a 57/58 inch width, with yarn counts from 120D to 500D. That range lets you specify a lighter construction for garment, bedding and blanket layers, or a heavier one for mattress, upholstery and automotive seating. It is yarn dyed, available in multiple colours, with OEM designs accepted.

The two functional treatments set this article apart. The anti-static finish dissipates static charge, improving safety and comfort in automotive, industrial and protective garment applications and helping prevent dust attraction. The fluorescent coloration keeps the fabric highly visible in low light, which suits safety clothing and industrial identification products. The article is also waterproof, flame retardant, tear-resistant, heat-insulating and shrink-resistant.

2. Key Specifications

3. Key Features and Buyer Benefits

• Anti-static treatment. Static charge is dissipated rather than accumulating, improving safety and comfort and reducing dust attraction on finished goods.
• Fluorescent coloration. High visibility in low light, supporting workwear and industrial identification products.
• Waterproof performance. Repels water, suiting outdoor, automotive and protective applications.
• Flame retardant. Slows flame spread, supporting specifications where FR performance is required.
• Tear-resistant and durable. The warp-knitted structure with 120D to 500D yarns holds up under repeated use and washing.
• Heat insulation. The 3D air layer buffers temperature transfer, adding comfort in seating and mattress use.
• Shrink-resistant. Dimensions stay stable through washing and finishing, so finished product sizes remain consistent between batches.
• Breathable, cushioned and light. Air moves freely in all directions, keeping the fabric light while providing effective cushioning.

4. Recommended Applications

• Mattress and bedding: mattress layers, toppers, quilted pads, blankets and pillow shells.
• Automotive and transport: seat covers, headrests, seat ventilation layers and interior trim.
• Garments and fashion: dresses, workwear and protective garments, sportswear panels and linings.
• Safety and industrial textiles: high-visibility fluorescent workwear, industrial fabrics and nonwoven felt composites.
• Furniture and upholstery: sofa cushions, office chairs, seat pads, and padding for toys and soft goods.
• Bags, shoes and luggage: backpacks, breathable back panels, shoe components and bag linings.

5. Customization and Finishing

• Weight and density: 240 to 600 GSM weight range, with density options from 100 to 600 GSM.
• Width: 57/58 inch as standard.
• Yarn count: 120D to 500D, selected to suit the required weight and strength.
• Colour and pattern: yarn dyed in multiple colours; pattern developed to your artwork.
• Design: OEM designs accepted, including custom patterns.
• Function: waterproof, flame retardant, anti-static, fluorescent, heat-insulating and shrink-resistant finishes.
• Cut-and-sew: finished products available from our own sewing factory.

6. About Changshu Dafa Warp Knitting Co., Ltd.

Changshu Dafa Warp Knitting Co., Ltd. was established in 1993 and is a high-tech manufacturer of 3D spacer fabric (air mesh), offering a one-stop service covering research and development, weaving, dyeing and finishing, and finished product sewing.

Our fabrics are used in furniture and mattresses, automotive interiors, luggage and bags, sporting goods, home textiles, healthcare and baby products, and are exported worldwide.

7. Production Capacity and Equipment

• 250+ sets of RD6, RD7, RDJ5-1 and High Distance double needle bar warp knitting machines.
• Needle gauges covering G12, G16, G18, G22, G24 and G28.
• 80+ machines supplied by German KARL MAYER.
• Monthly output of approximately 900 tons of 3D spacer fabric.
• Our own dyeing, finishing and sewing plants, so we deliver both rolls and finished products.
• 50,000 m² of production space across Changshu and Huaian, with more than 300 pattern designs on file.

8. Quality Assurance and Certifications

• OEKO-TEX STANDARD 100, tested and renewed every year across our fabric range.
• ISO 9001 quality, ISO 14001 environmental and ISO 45001 occupational health and safety management systems.
• IATF 16949 automotive quality management system, supporting automotive interior projects.
• Factory audits by Sedex, COSTCO and Walmart, carried out annually.
• In-house inspection at every stage, with traceability from incoming yarn to shipment.

9. Ordering Information

MOQ is negotiable and samples are available. Price is quoted per specification, taking weight, width, yarn count, colour, finish and quantity into account. Lead time and payment terms are confirmed once order details are fixed. Standard packing: rolled in poly bag with woven bag. Loading port: Shanghai or Ningbo.

10. Frequently Asked Questions

Q1. What are the anti-static and fluorescent treatments for?

The anti-static finish dissipates static charge, improving safety and comfort in automotive, industrial and protective garment applications. The fluorescent coloration keeps the fabric highly visible in low light, suiting workwear and industrial identification products.

Q2. Which weight should I choose for mattress and automotive use?

The article runs from 240 to 600 GSM with yarn counts from 120D to 500D. Lighter weights suit garment, bedding and blanket layers, while heavier weights suit mattress, upholstery and automotive seating. Tell us the end product and we will recommend a construction.

Q3. Can you produce to our specification and supply finished products?

Yes. Weights, widths, yarn counts, colours and functional finishes are developed to your requirement, and our own dyeing, finishing and sewing plants mean we can supply rolls or cut-and-sewn finished products.

11. Request a Sample or Quotation

Tell us your required weight, width, colour, finish and target quantity, and we will come back with a quotation and a sample arrangement.

Changshu Dafa Warp Knitting Co., Ltd.

Address: No. 18 Longteng Road, Changshu City, Suzhou City, Jiangsu Province, China

Tel: +86-0512 52669012

Email: [email protected]t