3D Sandwich Mesh Fabric for Mattress Pads and Quilting 100% Polyester, Warp Knitted, 500 gsm, 10 mm, OEKO-TEX STANDARD 100

1. The Attribute Table Under-Sells This One

Nineteen rows describe DF2235 and two of them are thin. The Feature row carries a single word - Quick-Dry. The Use row carries a single phrase - Home Textile. The headline above them promises high ventilation and good resilience, and names mattress pads and quilting as the work.

The gap is commercial as much as editorial: a buyer filtering this site by breathable or resilient will not find this page, because the table does not carry those words. What follows covers both: the centimetre of height in the cloth, and what it does on a quilting line.

2. A Centimetre of Standing Height

DF2235 sits in the 10-20mm band of this catalogue, and the specification label on the product image gives 1 cm - the foot of that band, roughly ten times the standing height of a thin spacer.

Height is the point of a spacer layer under a sleeping surface. Pile filaments hold the two faces apart, so the fabric is a springy open layer rather than a flat sheet, and the trapped air cushions and insulates at once. A centimetre changes how a finished pad feels: a topper built over it reads as padded, not merely covered. The cost is bulk - loft does not pack down like a flat fabric.

3. What a Quilting Line Asks of a Spacer Layer

A quilted pad is a sandwich in its own right: face fabric, filling, backing, joined by rows of stitches. With a spacer mesh as the filling, the line asks three things of it.

It must resist collapsing under the needle. A spacer can be punctured thousands of times per panel; a layer that gives up height where the needle passes leaves a dip line across the finished pad.

It must keep that height after folding and packing. Resilience is the claim: the test is whether loft returns after compression, not whether it feels thick on the table. And it must stay stable while handled - a filling that shifts as it feeds the line pulls the pattern crooked.

4. 500 gsm: What the Weight Tells You

Both the attribute table and the product label agree on 500 gsm - heavy for a fabric with a centimetre of loft. Weight at a given thickness reads roughly on how dense the faces are and how much filament fills the pile.

It shows in the hand: a 500 gsm build feels substantial and drapes less than a light mesh - an advantage in a quilted pad, where a filling that flops holds neither a crisp panel edge nor a straight stitch.

5. Air Moves Through the Thickness, Not Across the Face

The claim of high ventilation is worth reading precisely: a spacer does not breathe the way a thin mesh does. Air does not simply cross the face; it travels through the thickness, along the paths between pile filaments.

That matters for a topper: a flat fabric spreads its air path across a surface, and a body lying on it closes that path. A centimetre of vertical structure keeps the route open under load, which is why the trapped air cushions and ventilates rather than only insulating.

6. Technical Data

7. Where It Goes

• Mattress pads and toppers, as the filling layer under a quilted face.
• Quilted bedding and protective pads, where a padded, ventilated layer is wanted. The attribute table tags this article under Home Textile.

8. Colour and Finish

DF2235 is listed as dyed, and the build in the photographs is white to natural rather than a fashion shade - the usual starting point for a filling layer, which sits under a face fabric where what matters is that it reads clean under a light quilted cover. Where a shade is wanted, dyeing and finishing are in our own plant, so it can be matched to a swatch and held across reorders.

9. Certification

OEKO-TEX STANDARD 100 applies to this article and is renewed annually. In bedding it does one specific job: it is the document a compliance team asks for when a material will lie against a sleeper, and it records the fabric as tested against the substances the standard restricts.

On the factory side ISO 9001, ISO 14001 and ISO 45001 are held, IATF 16949 applies to vehicle interiors, and Walmart and Sedex social compliance audits repeat each year.

10. The Manufacturing Behind It

Spacer fabric has been this plant's business since 1993, and every stage sits under the same roof: warping and knitting, dyeing and finishing, sewing of finished goods. For this article that matters twice over - the mesh is knitted here, and a topper or quilted pad can be assembled here too.

Capacity stands at 250-plus double needle bar machines spanning gauges G12 through G28; over eighty of them are KARL MAYER; roughly 900 tons leave monthly.

11. Ordering

DF2235 is made to order. Confirm the width you need with your enquiry, and settle weight and colour at the same time. Quantity, payment and packing terms are in the Ordering & Terms section.

12. Buyer Questions

Will the fabric keep its height through quilting and packing?

It should, if the build suits the stitch density. Send us the quilting pattern and the needle you run and we will confirm. Dip lines across a finished panel usually mean pile density is lower than the pattern demands.

Which width will you supply?

The standard build runs at the width in the table above; narrower widths are cut or knitted to your panel. Send the panel dimension and we will confirm what we can run.

Is it suitable where the fabric touches skin?

STANDARD 100 is held for this article, so the substance list behind it is documented. Name the standard your market requires and the certificate travels with the order.

13. Contact

The panel size, the quilting pattern and the standard your market works to are what we need in order to quote a build and a sample.

Changshu Dafa Warp Knitting Co., Ltd.

No. 18 Longteng Road, Changshu City, Suzhou City, Jiangsu Province, China

Tel: +86-0512 52669012

E-mail: [email protected]t